Forged Ball Used For Gold Mining

Jinan Zhongwei Casting And Forging Grinding Ball Co.,LTd established in 2000, as a professional grinding media manufacturer, we are devote to development and production wear-resistant steel balls for ball mill. Main products: Forged Steel Ball, Cast Steel Ball (High, Medium, Low Chrome), Casting Cylpebs, Grinding Rods.

Specification:
1) No deformation 
2) High hardness Good wear resistant 
3) Size:Dia20mm-150mm
4) Breakage<1%
5) Certification: ISO9001,SGS.

 Grinding steel ball application : 
1) Cement Plant
2) Coal Mining, Gold Mining,Silver Mining, Copper Mining
3) power stations
4) Chemical engineering 

The production process of the forged grinding balls

1). Raw material:
All the material is qualified with certificate and made in the Chinese largest steel production enterprise.

2). Different steel specifications ccording to the clients's requirements.
Main Steel Material :C45 Steel;60Mn Steel;B2 Steel

3). Steel Cutting:
the steel bars should be cut into small pieces according to the size of steel balls required by the order.

4). Heating:
we use the electric furnace instead of the traditional coal stove, the biggest advantage is that all the steel bars can accept the most approriate temperature during the heating progress. It affect the hardness and toughness directly.

5). Hammer forging:
The raw material is forged to a certain deformation by the air hammer, when the compression ratio increased, the micro-structure become more compact so that the hardness and the toughness can be improved.

6). Heat treatment:
Both the water quenching heat treatment production line and our own temperature control technics are important.
We have mature production technicians responsible for the heat treatment process as we know this process affect the grinding balls performance directly.

7). Quality Control.
Raw material test before production
Hardness test  Drop Test  Impact Test Core pulling Test after production
SGS test before delivery
Certificate: ISO 9001:2008

Chemical elements:

45#
C:0.42-0.50 Mn:0.50-0.80 Si:0.17-0.37 Cr:0.25 max P: 0.035max Ni:0.25max Cu:0.25max
60Mn
C:0.55-0.65 Mn:0.7-1.0 Si:0.17-0.37 Cr:0.25max S:0.04max P:0.04max Ni:0.3max Cu:0.25max
65Mn
C:0.62-0.70 Mn:0.7-1.0 Si:0.17-0.37 Cr:0.25max S:0.035max   P:0.035max Ni:0.3max Cu:0.25max
B2
C:0.72-0.85 Mn:0.7-1.0 Si:0.17-0.37 Cr:0.4-0.6 S:0.025max   P:0.025max Ni:0.02max Cu:0.02max Mo:0.01-0.06

Packing: 

Container bags or steel drums or others.
For Container Bag, Net weight 1000Kgs ,Gross Weight 1002KGS ,Measurement 0.252CBM
For Steel Drums ,Net weight 850-950Kgs ,Gross Weight 865-965KGS ,Measurement 0.325CBM .

 We have obtained ISO 9001:2008 International Quality System Authentication. To ensure the excellent performance of grinding balls, our company have advance quality control and test equipments, and complete quality inspection system.

 Strength casting high quality goods and good faith forging magnificent. Our aim is to insist on the theory of "Quality first, Honesty and Trust Bring Mutual Benefits".  We are trying best to supply customers from both at home and abroad with high quality products and satisfactory service.

For more information about our products ,Please feel free to contact us.